Dixon DX161/966698901 Spécifications

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Operator Manual
Form Number 115 619927 Rev A 2013-07-15
Gasoline containing up to 10% ethanol (E10) is acceptable for
use in this machine. The use of any gasoline exceeding 10%
ethanol (E10) will void the product warranty.
Please read the operator manual carefully and make sure you
understand the instructions before using the machine.
DX161 / 966698901
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Résumé du contenu

Page 1 - Operator Manual

Operator ManualForm Number 115 619927 Rev A 2013-07-15Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine. The use of a

Page 2 - ©2013 All rights reserved

saFeTy108011-520Never take passengersWARNING!Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer, birth

Page 3 - CONTENTS

saFeTy11Personal Safety Equipment8011-670aPersonal protective equipment6003-004Mow up and down, not side to side• Always have first aid equipment clos

Page 4

saFeTy12• Do not use on steep slopes.• Do not try to stabilize the machine by putting a foot on the ground.• Do not mow near drop-offs, ditches, or

Page 5 - INTRODUCTION

saFeTy13Safe Handling of Gasoline8011-516Never fill the fuel tank indoorsWARNING!The engine must not be started when the driver’s floor plate or any pro

Page 6

saFeTy148011-515Never drive the machine in an enclosed spaceGeneral Maintenance• Never operate machine in a closed area.• Keep all nuts and bolts ti

Page 7

saFeTy15Sparking can occur when working with the battery and the heavy cables of the starter circuit. This can cause battery explosion, fire or eye inj

Page 8

saFeTy16IMPORTANT INFORMATIONThe parking brake is not sufficient to lock the machine in place during transport. Ensure that the machine is well fastene

Page 9 - Safety Instructions

CONTROls17Rollover Protection system (ROPS)The ROPS increases the basic weight of the unit by 70 lbs / 32 kg. The ROPS is an accessory.• Do not use R

Page 10 - Never take passengers

CONTROls18This operator manual describes the Dixon Zero Turn Rider. The rider is fitted with a four-stroke overhead valve engine.Transmission from the

Page 11 - Slope Operation

CONTROls19Motion Control LeversThe machine’s speed and direction are continuously variable using the two steering controls. The steering controls can

Page 12 - 8011-518

©2013 All rights reserved.Orangeburg, SC. Printed in U.S.A.To implement improvements, specifications and designs can be altered without prior notificati

Page 13 - Safe Handling of Gasoline

CONTROls20Blade SwitchTo engage the mower deck, pull the blade switch knob out. The mower blades are disengaged when the knob is pressed down fully.80

Page 14 - General Maintenance

CONTROls21Ignition SwitchThe ignition switch is placed on the control panel and is used to start and stop the engine.Press in and turn the key clockwi

Page 15 - Regularly clean deck

CONTROls22TrackingIf the mower is not tracking straight, check the air pressure in both rear tires. Recommended air pressure for the rear tires is 15

Page 16 - Spark Arrestor

12CONTROls23Cutting Height AdjusterThe desired cutting height is set with the height pin. The cutting height pedal releases the deck lift to place the

Page 17 - CONTROls

12CONTROls24Bypass LinkagesThe levers are located on each side of the rear of the unit below the rear engine plate. The bypass linkage is used when ma

Page 18

CONTROls25IMPORTANT INFORMATIONExperience indicates that alcohol blended fuels (called gasohol, ethanol or methanol) can attract moisture which leads

Page 19

OPeRaTION26Read the Safety Instructions section and the following pages if you are unfamiliar with the machine.TrainingDue to unique steering capabili

Page 20

OPeRaTION27Before Starting1. Read the sections Safety Instructions and Controls before starting the machine.2. Perform the daily maintenance before

Page 21

OPeRaTION28Starting the Engine1. Sit on the seat.2. Raise the mower deck to the transport position by locking the lift pedal fully forward.3. Activ

Page 22

OPeRaTION298066-054Place controls in neutral position8050-605Set the throttle6. Move the throttle to the middle position.5. Move the steering contro

Page 23

CONTENTSINTRODUCTION ...5Driving and Transport on Public Roads ...5Towing ...

Page 24

OPeRaTION308066-007Turn to the START positionIMPORTANT INFORMATIONDo not run the starter for more than 5 seconds each time. If the engine does not sta

Page 25

OPeRaTION31Weak Battery8011-642Jumper cable connectionIMPORTANT INFORMATIONThe mower is equipped with a 12-volt negative grounded system. The other ve

Page 26 - OPeRaTION

OPeRaTION32Running1. Release the parking brake by moving the lever downward. NOTE: The mower is equipped with an operator presence system. When the e

Page 27

OPeRaTION33Operating on HillsRead the Safety Instructions Driving on Slopes in the Safety section.WARNING!Do not drive up or down hills with slopes gr

Page 28

OPeRaTION34Stopping the Engine1. Move the throttle to the minimum position (tortoise symbol).8050-607Disengage the mower deck and move throttle to mi

Page 29

OPeRaTION358011-603bMowing patternMowing Tips• Observe and flag rocks and other fixed objects to avoid collisions.• Begin with a high cutting height a

Page 30

12OPeRaTION36WARNING!No adjustments or maintenance should be carried out unless:• the engine stopped• the ignition key removed• the parking brake a

Page 31

maINTeNaNCe371) First change after 8-10 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours.2) In dusty

Page 32

maINTeNaNCe38WARNING!Before performing any service or adjustment checklist:• Engage the parking brake.• Place the Blade-switch in the disengaged pos

Page 33

122maINTeNaNCe39BatteryThe mower is equipped with a maintenance free battery and does not need servicing. However, periodic charging of the battery wi

Page 34

WARNING!Failure to follow cautious operating practices can result in serious injury to the operator or other persons. The owner must understand these

Page 35

maINTeNaNCe40Safety SystemThis machine is equipped with a safety system that prevents starting or driving under the following conditions.The engine ca

Page 36

maINTeNaNCe418065-040Release the belt tensionDeck BeltDeck Belt RemovalPark on a level surface. Apply park brake. Lower the deck into the lowest cutti

Page 37 - Maintenance Schedule

maINTeNaNCe42Pump BeltThe belts are not adjustable. Replace belts if they begin to slip from wear.Replacing Pump BeltPark the mower on a level surface

Page 38 - = Described in this manual

312maINTeNaNCe43V-beltsCheck every 100 hours of operation. Check for severe cracking and large nicks.NOTE: The belt will show some small cracks in nor

Page 39

231maINTeNaNCe44Cutting BladesTo attain the best mowing effect, it is important that the blades are well sharpened and not damaged.Replace blades that

Page 40 - Parking Brake

122maINTeNaNCe45Adjusting the Mower DeckLeveling deckAdjust the deck while the mower is on a level surface. Make sure the tires are inflated to the cor

Page 41 - Deck Belt

maINTeNaNCe46Anti-scalp rollersAnti-scalp rollers are properly adjusted when they are just slightly off of the ground when the deck is at the desired

Page 42 - Pump Belt

maINTeNaNCe478058-055Caster wheelUse protective glasses when cleaning and washing.CleaningRegular cleaning and washing, especially under the mower dec

Page 43 - Pump belt removal

48lUbRICaTION8058-069Lubrication ScheduleGeneralRemove the ignition key to prevent unintentional movements during lubrication.When lubricating with an

Page 44 - Cutting Blades

49lUbRICaTIONWheel and Deck ZerksUse only good quality bearing grease.Grease from well-known brand names (petrochemical companies, etc.) usually maint

Page 45 - Adjusting the Mower Deck

5INTRODUCTIONCongratulationsThank you for purchasing a Dixon ride-on mower. This machine is built for superior efficiency to rapidly mow primarily larg

Page 46 - Anti-scalp rollers

21350lUbRICaTIONDrain old oil filters of all free-flowing oil prior to disposal. Place used oil in appropriate containers and dispose of it in accordanc

Page 47 - Hardware

51lUbRICaTIONTransmission PurgingDue to the effects air has on efficiency in hydrostatic drive applications, it is critical to purge the system.These p

Page 48 - Lubrication Schedule

52TROUblesHOOTING GUIDeProblem CauseEngine will not start• Blade switch is engaged• Steering controls are not locked in the neutral position• Parking

Page 49 - Wheel and Deck Zerks

53TROUblesHOOTING GUIDeProblem CauseMachine vibrates• Blades are loose• Blades are incorrectly balanced• Blades are bent• Engine is looseEngine overhe

Page 50 - IZT filter change

54sTORaGeWinter StorageThe machine should be readied for storage at the end of the mowing season or if will not be in use for more than 30 days, Fuel

Page 51

55sCHemaTICs DIaGRam

Page 52 - TROUblesHOOTING GUIDe

56TECHNICAL DATADX161 / 966698901EngineManufacturer KawasakiType FX730Power 23.5 HP 1)Lubrication Pressure w/ Oil FilterFuel Min 87 octane unleaded (M

Page 53

57TeCHNICal DaTaDX161 / 966698901FrameCutting Width 61" (155 cm)Cutting Height 1½"-5" (2.5-12.7 cm)Uncut Circle 0Number of Blades 3Blad

Page 54 - Winter Storage

58TeCHNICal DaTaHEX HEAD CAP SCREWSThe torque values shown should be used as a general guideline when specific torque values are not given.U.S. Standar

Page 55

59CONFORmITy CeRTIFICaTesUSA requirementsLabels are placed on the engine and/or in the engine compartment stating that the machine will fulfill the req

Page 56 - TECHNICAL DATA

INTRODUCTION6Good ServiceDixon’s products are sold only in specialized retail stores with complete service. This ensures that you as a customer receiv

Page 57 - TeCHNICal DaTa

seRVICe JOURNalAction Date, mtr reading, stamp, sign60Delivery ServiceCharge the batteryqAdjust the tire pressure of all wheels to 15 PSI (1 bar)qMou

Page 58

seRVICe JOURNalDate, mtr reading, stamp, signAction61After the first 10 hoursChange the engine oilqChange the oil filterqCheck hydraulic oil levelqInsp

Page 59 - CONFORmITy CeRTIFICaTes

seRVICe JOURNalAction Date, mtr reading, stamp, sign6225-Hour ServiceCheck the fuel pump’s air filterqSharpen/Replace mower blades if requiredqCheck t

Page 60 - Delivery Service

seRVICe JOURNalDate, mtr reading, stamp, signAction63100-Hour ServicePerform the 25-hour serviceqPerform the 50-hour serviceqChange the engine oil fil

Page 61 - Daily Service

seRVICe JOURNalAction Date, mtr reading, stamp, sign64At Least Once Each YearClean the engine’s cooling air intake (25 hours)qReplace the air cleaner

Page 62 - 50-Hour Service

seRVICe JOURNalDate, mtr reading, stamp, signAction65

Page 63 - 300-Hour Service

seRVICe JOURNalAction Date, mtr reading, stamp, sign66

Page 66 - Action Date, mtr reading

R NsymbOls aND DeCals7These symbols are found on the machine and in the operator manual.Study them carefully so that you know what they mean.IMPORTANT

Page 67

symbOls aND DeCals8Moving sharp blades under cover Warning! Rotating blades, keep away from the discharge deckDo not touch partsBattery acid is corros

Page 68

saFeTy9Safety InstructionsThese instructions are for your safety. Read them carefully.General Operation• Read, understand, and follow all instruction

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